Wear behavior of some cutting tool materials in hard turning of HSS

M. A. El Hakim; M. D. Abad; M. M. Abdelhameed; M. A. Shalaby; S. C. Veldhuis

doi:10.1016/j.triboint.2011.05.018

Wear behavior of some cutting tool materials in hard turning of HSS

M. A. El Hakim, M. D. Abad, M. M. Abdelhameed, M. A. Shalaby, S. C. Veldhuis

Research output: Indexed journal article › Article › peer-review

63 Citations (Scopus)

Abstract

This study presents an assessment of the performance of four cutting tool in the machining of medium hardened HSS: polycrystalline c-BN (c-BNTiN), TiN coated polycrystalline c-BN (c-BNTiN), ceramic mixed alumina (Al ₂O₃TiC), and coated tungsten carbide (TiN coated over a multilayer coating (TiC/TiCN/Al₂O₃)). The Al ₂O₃TiC and the coated carbide tools can outperform both types of c-BN at high cutting speeds. Raman and SEM mapping revealed an alumina tribo-layer that protects the surface of the Al₂O₃TiC cutting tool. The high chemical and thermal stability of Al₂O ₃ tribo-films protects the tool substrate because it prevents the heat generated at the tool/chip interface from entering the tool core.

Original language	English
Pages (from-to)	1174-1181
Number of pages	8
Journal	Tribology International
Volume	44
Issue number	10
DOIs	https://doi.org/10.1016/j.triboint.2011.05.018
Publication status	Published - Sept 2011
Externally published	Yes

Keywords

Cutting tool materials
Hard turning
Tool wear
Tribo-layer

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10.1016/j.triboint.2011.05.018

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title = "Wear behavior of some cutting tool materials in hard turning of HSS",

abstract = "This study presents an assessment of the performance of four cutting tool in the machining of medium hardened HSS: polycrystalline c-BN (c-BNTiN), TiN coated polycrystalline c-BN (c-BNTiN), ceramic mixed alumina (Al 2O3TiC), and coated tungsten carbide (TiN coated over a multilayer coating (TiC/TiCN/Al2O3)). The Al 2O3TiC and the coated carbide tools can outperform both types of c-BN at high cutting speeds. Raman and SEM mapping revealed an alumina tribo-layer that protects the surface of the Al2O3TiC cutting tool. The high chemical and thermal stability of Al2O 3 tribo-films protects the tool substrate because it prevents the heat generated at the tool/chip interface from entering the tool core.",

keywords = "Cutting tool materials, Hard turning, Tool wear, Tribo-layer",

author = "{El Hakim}, {M. A.} and Abad, {M. D.} and Abdelhameed, {M. M.} and Shalaby, {M. A.} and Veldhuis, {S. C.}",

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AU - El Hakim, M. A.

AU - Abad, M. D.

AU - Abdelhameed, M. M.

AU - Shalaby, M. A.

AU - Veldhuis, S. C.

PY - 2011/9

Y1 - 2011/9

N2 - This study presents an assessment of the performance of four cutting tool in the machining of medium hardened HSS: polycrystalline c-BN (c-BNTiN), TiN coated polycrystalline c-BN (c-BNTiN), ceramic mixed alumina (Al 2O3TiC), and coated tungsten carbide (TiN coated over a multilayer coating (TiC/TiCN/Al2O3)). The Al 2O3TiC and the coated carbide tools can outperform both types of c-BN at high cutting speeds. Raman and SEM mapping revealed an alumina tribo-layer that protects the surface of the Al2O3TiC cutting tool. The high chemical and thermal stability of Al2O 3 tribo-films protects the tool substrate because it prevents the heat generated at the tool/chip interface from entering the tool core.

AB - This study presents an assessment of the performance of four cutting tool in the machining of medium hardened HSS: polycrystalline c-BN (c-BNTiN), TiN coated polycrystalline c-BN (c-BNTiN), ceramic mixed alumina (Al 2O3TiC), and coated tungsten carbide (TiN coated over a multilayer coating (TiC/TiCN/Al2O3)). The Al 2O3TiC and the coated carbide tools can outperform both types of c-BN at high cutting speeds. Raman and SEM mapping revealed an alumina tribo-layer that protects the surface of the Al2O3TiC cutting tool. The high chemical and thermal stability of Al2O 3 tribo-films protects the tool substrate because it prevents the heat generated at the tool/chip interface from entering the tool core.

KW - Cutting tool materials

KW - Hard turning

KW - Tool wear

KW - Tribo-layer

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JO - Tribology International

JF - Tribology International

IS - 10

ER -

Wear behavior of some cutting tool materials in hard turning of HSS

Abstract

Keywords

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